TM 9-2320-366-34-3
16-63. 30K WINCH ASSEMBLY REPLACEMENT/REPAIR
This task covers:
a. 30K Winch Assembly Removal
b. Disassembly
c. Cleaning/Inspection
d. Assembly
e. 30K Winch Assembly Installation
f. Follow-On Maintenance
INITIAL SETUP
Equipment Conditions
Batteries disconnected (TM 9-2320-366-20-3)
Hydraulic reservoir supply valve and return valve
closed (TM 9-2320-366-10-2).
30K winch cables removed (TM 9-2320-366-20-5).
Catwalks removed (TM 9-2320-366-20-4).
Air tanks drained (TM 9-2320-366-10-1).
Tools and Special Tools
Tool Kit, Genl Mech (Item 78, Appendix B)
Pan, Drain (Item 43, Appendix B)
Goggles, Industrial (Item 28, Appendix B)
Gloves, Rubber (Item 26, Appendix B)
Wrench, Torque, 0-60 N·m (Item 96, Appendix B)
Caliper Set, Micrometer, Outside (Item 9, Appendix
B)
Wrench Set, Socket (Item 85, Appendix B)
Wrench, Torque, 0-175 lb-ft (Item 92, Appendix B)
Sling, Cargo (Item 56, Appendix B)
Gage, Pressure, 0-150 psi (TM 9-2320-366-20)
Materials/Parts
Kit, Banding (Item 43, Appendix C)
Cap and Plug Set (Item 17, Appendix C)
Rag, Wiping (Item 60, Appendix C)
Materials/Parts (Cont)
Lockwasher (2) (Item 165, Appendix F)
Lockwasher (6) (Item 155, Appendix F)
Lockwasher (12) (Item 156, Appendix F)
Ring (Item 358, Appendix F)
Parts Kit, Winch (Item 321, Appendix F)
Parts Kit, Winch (Item 322, Appendix F)
Parts Kit, Winch (Item 323, Appendix F)
Packing Preformed (2) (Item 283, Appendix F)
Lubricating Oil, Engine (Item 49, Appendix C)
Nut, Self-Locking (5) (Item 179, Appendix F)
Nut, Self-Locking (3) (Item 176, Appendix F)
Nut, Self-Locking (12) (Item 180, Appendix F)
Seal (2) (Item 371, Appendix F)
Dispenser, Pressure Sensitive Adhesive Tape
(Item 30, Appendix C)
Insulating Compound, Electrical (Item 41,
Appendix C)
Solvent, Dry Cleaning (Item 83, Appendix C)
Ties, Cable, Plastic (Item 92, Appendix C)
Sealing Compound (Item 76, Appendix C)
Personnel Required
(3)
a. 30K Winch Assembly Removal.
CAUTION
Cap or plug hydraulic connections and fittings
to prevent contamination of hydraulic system.
Failure to comply may result in damage to
equipment.
NOTE
• Tag hydraulic hoses and connection points prior
to disconnecting.
• Remove plastic cable ties as required.
(1) Disconnect two hoses (1) from tee fittings (2).
(2) Disconnect hose (3) from fitting (4).
16-346
Change 1
