TM 9-2320-366-34-2
i. Stamp 24V using metal stamping tools on lug terminal (5). Make sure 24V is stamped on lug terminal side that
can be seen when battery 24V cable assembly is installed on vehicle battery. See battery layout in Figure D-55.
Battery 24V Cable Assembly.
j. Stamp a plus sign (+) using metal stamping tools on lug terminals (3 and 4). Make sure (+) i s stamped on lug
terminal side that can be seen when battery 24V cable assembly is installed on vehicle battery. See battery layout
in Figure D-55. Battery 24V Cable Assembly.
k. Install sleeving (9) over each end of cable (1).
l. Install sleeving (9) over each end of cable (2).
m. Insert end of cables (1 and 2) into lug terminal (3). Turn lug terminal to make sure stamped marks on lug terminal
can be seen when battery 24V cable assembly is installed on vehicle. See battery layout in Figure D-55. Battery
24V Cable Assembly.
n. Crimp lug terminal (3) to ends of cables (1 and 2).
o. Insert end of cable (2) into lug terminal (4). Turn lug terminal to make sure stamped marks on lug terminal can
be seen when battery 24V cable assembly is installed on vehicle battery. See battery layout in Figure D-55.
Battery 24V Cable Assembly.
p. Crimp lug terminal (4) to end of cable (2).
q. Insert end of cable (1) into lug terminal (5). Turn lug terminal to make sure stamped marks on lug terminal can
be seen when battery 24V cable assembly is installed on vehicle battery. See battery layout in Figure D-55.
Battery 24V Cable Assembly.
r. Crimp lug terminal (5) to end of cable (1).
s. Apply thermoplastic adhesive filler (10) to four sleevings (9).
t. Seal four sleevings (9) over crimp on lug terminal (5) and over crimps on lug terminals (3 and 4) using thermal
heat gun to dry thermoplastic adhesive filler.
D-32. DOUBLE-SIDED TAPE 12420265X2
Make from P/N 4940(52152 ) X 2 inches (5.0 cm)
D-33. BLOCK SEAL 12420489 FABRICATION
Make block seal from P/N (0VXY8) STN2.38X.5. Use a suitable cutting tool to cut seal to 0.52 inch (1.3 cm) long.
D-34. AIR DUCT HOSE FABRICATION 12412332
Cut air duct lengths from bulk hose NB-4-035 using a fine-toothed hacksaw or suitable cutting device. The following
table identifies the hoses and the lengths to which they are cut.
Hose Part Number
Cut Length
12412332-003
3 in. (7.62 cm)
12412332-012
12 in. (30.48 cm)
12412332-040
40 in. (101.6 cm)
12412332-048
48 in. (121.92 cm)
12412332-066
66 in. (167.64 cm)
12412332-096
96 in. (243.84 cm)
12412332-180
180 in. (457.20 cm)
D-63
