TM 9-2320-366-34-2
D-29. BATTERY 12V CABLE ASSEMBLY 12378512 (CONT))
v. Insert end of cable (11b) into lug terminal (12b).
w. Crimp lug terminal (12b) to end of cable (11b).
x. Insert end of cable (11b) into lug terminal (4). Make sure lug terminals are turned so stamped marks on lug
terminal sides can be seen when battery 12V cable assembly is installed on vehicle battery. See battery layout
in Figure D-53. Battery 12V Cable Assembly.
y. Crimp lug terminal (4) to end of cable (11b).
z. Insert end of cable (1) into lug terminal (12a).
za. Crimp lug terminal (12a) to end of cable (1).
zb. Install lug terminal (5) on end of cable (1). Make sure lug terminal is turned so stamped marks on lug terminal
sides can be seen when battery 12V cable assembly is installed on vehicle battery. See battery layout in Figure
D-53. Battery 12V Cable Assembly.
zc. Apply thermoplastic adhesive filler (10) to eight sleevings (9).
zd. Seal terminals sleevings (9) over crimp on lug terminals (5) and lug terminals (3, 4 12a and 12b) using thermal
heat gun to dry thermoplastic adhesive filler.
D-30. BATTERY GROUND CABLE ASSEMBLY 12378575
Make the Battery Cable Assembly from electrical cable, lug terminals, and sleeves according to the following steps.
Refer to the following parts list and Figure D-54. Battery Ground Cable Assembly for details. Refer to specification
Mil-B-43436 for requirements.
Item
Part Number
Material Description
Size
Qty
inches
cm
1
12378873-050
Electrical cable 2 AWG
50.4
128.0
1
2
12378873-050
Electrical cable 2 AWG
11.8
30.0
1
3
12414644-002
Negative Terminal
1
4
12414644-004
Negative Terminal
1
5
M20659-120
Terminal, Lug
1
6
M43436/1-3
Band, Marker
1
7
12414663-006
Sleeve, Band Marker
1.0
2.5
2
8
M23053/5-210C
Sleeve, Cable
1.0
2.5
2
9
M23053/4-3050
Sleeving
1.0
2.5
4
10
12414580
Adhesive Thermoplastic
A/R
D-60
