TM 9-2320-366-34-2
Section II. MAINTENANCE PROCEDURES
6-2. 100 AMP ALTERNATOR REPAIR
This task covers:
a. Disassembly
b. Assembly
INITIAL SETUP
Tools and Special Tools
Tool Kit, Genl Mech (Item 78, Appendix B)
Wrench, Torque 0-175 lb-ft (Item 92, Appendix B)
Puller Kit, Universal (Item 51, Appendix B)
Wrench, Torque 0-200 lb-in. (Item 93, Appendix B)
Hammer, Soft Head (Item 33, Appendix B)
Press, Arbor Hand Operated (Item 48, Appendix B)
Wrench Set, Socket (Item 85, Appendix B)
Materials/Parts
Grease, Molybdenum Disulfide (Item 37, Appendix C)
Dispenser, Pressure Sensitive Adhesive Tape (Item 30,
Appendix C)
Materials/Parts (Cont)
Sealing Compound (Item 76, Appendix C)
Nut, Self-locking (Item 190, Appendix F)
Lockwasher (4) (Item 150, Appendix F)
Nut, Self-Locking (Item 197, Appendix F)
Lockwasher (2) (Item 151, Appendix F)
Nut, Self-Locking (18) (Item 185, Appendix F)
Lockwasher (6) (Item 149, Appendix F)
Screw, Cap (3) (Item 367, Appendix F)
a.
Disassembly
(1) Remove self-locking nut (1) and washer (2) from
shaft (3). Discard self-locking nut.
(2) Remove key (4), and pulley bushing (5) from shaft
(3).
(3) Remove four screws (6), lockwashers (7), and cover
plate (8) from front housing (9).
Discard
lockwashers.
(4) Remove self-locking nut (10), washer (11), and fan
(12) from shaft (3). Discard self-locking nut.
6-2
