TM 9-2320-366-34-2
3-3. ENGINE ASSEMBLY REPLACEMENT
This task covers:
a. Removal
b. Installation
c. Follow-On Maintenance
INITIAL SETUP
Equipment Conditions
Batteries disconnected (TM 9-2320-366-20-3).
Engine oil drained (TM 9-2320-366-20).
Spare tire removed (TM 9-2320-366-10-2).
Air tanks drained (TM 9-2320-366-10-1).
Top radiator fan shroud removed (TM 9-2320-366-20-
3).
Transmission oil cooler removed (TM 9-2320-366-20-
4).
200 amp alternator removed, if equipped (TM 9-2320-
366-20-5).
Rear cab support assembly removed (TM 9-2320-366-
20-4).
Tools and Special Tools
Tool Kit, Genl Mech (Item 78, Appendix B)
Wrench, Torque, 0-150 lb-in. (Item 91, Appendix B)
Wrench, Torque, 0-175 lb-ft (Item 92, Appendix B)
Stand, Engine Transport (Item 69, Appendix B)
Sling, Engine and Transmission, Motor, Vehicle (Item
57, Appendix B)
Wrench Set, Socket (Item 85, Appendix B)
Goggles, Industrial (Item 28, Appendix B)
Gage, Belt Tension (TM 9-2320-366-20)
Wrench, Torque, 0-600 lb-ft (Item 97, Appendix B)
Heater, Gun Type, Electric (Item 24, Appendix B)
Materials/Parts
Bolt (8) (Item 64.1, Appendix C)
Nut, Self-locking (2) (Item 210, Appendix F)
Materials/Parts (Cont)
Mount, Resilient (2) (Item 168, Appendix F)
Nut, Self-Locking (3) (Item 191, Appendix F)
Nut, Self-Locking (2) (Item 188, Appendix F)
Nut, Self-Locking (vehicles equipped with 200
Amp alternator) (Item 204, Appendix F)
Lockwasher (2) (Item 164, Appendix F)
Lockwasher (Item 148, Appendix F)
Gasket (Item 36, Appendix F)
Packing, Preformed (2) (Item 242, Appendix F)
Nut, Self-Locking (2) (Item 173, Appendix F)
Nut, Self-Locking (2) (Item 208, Appendix F)
Nut, Self-Locking (Item 187, Appendix F)
Nut, Self-Locking (Item 189, Appendix F)
Nut, Self-Locking (4) (Item 207, Appendix F)
Sealing Compound (Item 69, Appendix C)
Sealing Compound (Item 71, Appendix C)
Ties, Cable Plastic (Item 92, Appendix C)
Solvent, Dry Cleaning (Item 83, Appendix C)
Dispenser, Pressure Sensitive Adhesive Tape
(Item 30, Appendix C)
Adhesive (Item 4, Appendix C)
Nut, Self-Locking (4) (Item 212, Appendix F)
Nut, Self-Locking (3) (Item 214, Appendix F)
Sealing Compound (Item 72, Appendix C)
Gasket (Item 57, Appendix F)
Splice, Conductor (Item 83.1, Appendix C)
Tape, Insulation, Electrical (Item 87, Appendix
C)
Insulation, Sleeving, Electrical (Item 42.1,
Appendix C)
Personnel Required
(3)
WARNING
Wear appropriate eye protection when working under vehicle due to the possibility of falling
debris. Failure to comply may result in injury to personnel.
Change 1
3-15
