TM 9-2320-366-34-2
7-4. TRANSMISSION ASSEMBLY REPLACEMENT (USUAL CONDITIONS)
This task covers:
a. Removal
b. Installation
c. Follow-On Maintenance
INITIAL SETUP
Equipment Conditions
Engine shut down (TM 9-2320-366-10-1).
Spare tire removed (TM 9-2320-366-10-2).
Batteries disconnected (TM 9-2320-366-20-3).
Gravel deflector and gravel deflector extension removed
(TM 9-2320-366-20-4) (M1089 only).
Front drive shaft removed (TM 9-2320-366-20-4).
Intermediate drive shaft removed (TM 9-2320-366-20-4).
Transmission oil drained (TM 9-2320-366-20-3).
Tools and Special Tools
Tool Kit, Genl Mech (Item 78, Appendix B)
Wrench Set, Crowfoot, Ratcheting (TM 9-2320-366-20)
Wrench, Torque, 0-175 lb-ft (Item 92, Appendix B)
Wrench, Torque, 0-150 lb-in. (Item 91, Appendix B)
Wrench, Torque, 0-600 lb-ft (Item 97, Appendix B)
Crowfoot Attachment, Socket Wrench (Item 12.1, TM 9-
2320-366-20 Appendix B)
Trestle, Motor Vehicle Maintenance (Item 81, Appendix
B) (M1089)
Lifting Bracket, Transmission (Item 27, Appendix D)
Wrench Set, Socket (Item 85, Appendix B)
Goggles, Industrial (Item 28, Appendix B)
Wrench Set, Socket (Item 84, Appendix B)
Adapter, Socket Wrench (Item 2, Appendix B)
Tools and Special Tools (Cont)
Lift, Transmission/Differential (Item 39,
Appendix B)
Pan, Drain (Item 43, Appendix B)
Materials/Parts
Cap and Plug Set (Item 17, Appendix C)
Seal, Nonmetallic (2) (Item 376, Appendix F)
Gasket (Item 36, Appendix F)
Nut, Self-Locking (4) (Item 212, Appendix F)
Gasket (Item 57, Appendix F)
Packing, Preformed (2) (Item 238, Appendix F)
Nut, Self-Locking (Item 204, Appendix F)
Nut, Self-Locking (2) (Item 194, Appendix F)
Nut, Self-Locking (2) (Item 201, Appendix F)
Sealing, Compound (Item 72, Appendix C)
Dispenser, Pressure Sensitive Adhesive Tape
(Item 30, Appendix C)
Bolt, Machine (Item 15.1, Appendix C)
Screw, Cap, Hex Hd (Item 64.2, Appendix C)
Ties, Cable, Plastic (Item 92, Appendix C)
Packing, Preformed (3) (Item 224.2, Appendix
F)
Packing, Preformed (3) (Item 224.1, Appendix
F)
Gasket (Item 53, Appendix F)
Personnel Required
(3)
WARNING
Wear appropriate eye protection when working under vehicle due to the possibility of falling
debris. Failure to comply may result in injury to personnel.
NOTE
• Vehicle serial numbers 0001 through 7161 may have transmission oil cooler tubes installed. Vehicle
serial numbers 7162 and higher will have transmission oil cooler hoses installed.
• Refer to Appendix H for Transmission/Transmission Controls Compatibility.
Change 1
7-25
